Bitumen penetration test

OBJECTIVES           i.             To determine the consistency of bituminous material.       ii.             To assess the suitability of bitumen for use under different climatic conditions and various types of construction. APPARATUS REQUIRED         i.          A penetrometer consisting of a needle assembly with total weight of 100 gm and device for releasing and locking needle in any position.       ii.          A graduated dial gauge to read the penetration value.     iii.          Penetration values can be read with this dial up to 0.1mm.     iv.      ...

Ductility test of bitumen


OBJECTIVES


        i.            To measure the ductility of a given sample of bitumen.
      ii.            To determine the suitability of bitumen for its use in road construction.

APPARATUS REQUIRED

The apparatus for the standard ductility test as per IS 1208-1978 consists of followings:
        i.            Briquette mould: It is made up of brass. Circular holes are provided at ends called clips to grip the fixed and movable ends of the testing machine. The mould when properly assembled form a briquette specimen of following dimensions: -
Total length =75.5 ± 0.5 mm
Distance between clips = 30.0 ± 0.3 mm
Width at mount of slip = 20.0 ± 0.2 mm
Width at minimum cross-section
(Half way between clips) =10.0 ± 0.1 mm
Thickness throughout = 10.0± 0.1 mm

      ii.            Water bath: - A bath maintained within 27.0° ± 0.1°C of the specified test temperature containing not less than 10 liters of water, the specimen being submerged to a depth of not less than 10cms and supported on a perforated shell and less than 5 cm from the bottom of the bath.
    iii.            Testing machine: - For pulling the briquette of bituminous material apart, any apparatus may be used which is so constructed that the specimen will be continuously submerged in water while the two clips are being pulled apart horizontally at a uniform speed of 50± 2.5 mm per minute.
    iv.            Thermometer: Range 0-44°C and readable up to 0.2°C



THEORY


Ductility is the property of bitumen that permits it to undergo great deformation or elongation. Ductility is defined as the distance in cm to which a standard sample or briquette of material will be elongated without breaking. The ductility test gives a measure of adhesive property of bitumen and its ability to stretch. In flexible pavement design, it is necessary that binder should form a thin ductile film around aggregates so that physical interlocking of the aggregates is improved. Binder material having insufficient ductility gets cracked when subjected to repeated traffic loads and it provides pervious pavement surface. Ductility of a bituminous material is measured by the distance in cm to which it will elongate before breaking when two ends of standard briquette specimen of material are pulled apart at a specified speed and specified temperature. The distance up to the point of breaking of thread is the ductility value which is reported in cm.

PROCEDURE


        i.            The bituminous material was melted completely at a temperature of about 75° to 100°C above the approximate softening point until it becomes thoroughly fluid.
      ii.            The surface of the plate an interior part of mould is coated with mercury or glycerine and dextrine in order to prevent from sticking of material.
    iii.            The fluid was then poured in the mould after stirring.
    iv.            After about 30-40 minutes the plate assembly was placed along with sample in water bath.
      v.            The sample and mould assembly was removed and levelled the surface using hot knife.
    vi.            The clips were hooked carefully on the machine without causing any initial strain.
  vii.            The machine was turned on and clips was pulled horizontally at speed of 50mm per minute.
viii.            The distance at which bitumen threads broken was noted.

OBSERVATIONS


Bitumen grade = 80/100
Pouring temperature =120℃
Test temperature = 25℃
Sample no.
Initial reading (a)
Final reading(b)
Ductility(b-a)
1.
0
>100
>100 cm 
2.
0
>100
>100 cm
3.
0
>100
>100 cm

RESULTS


Ductility value=>100cm

CONCLUSIONS AND DISCUSSIONS


Suitability of bitumen is judged depending on its type and proposed use. Bitumen with low ductility value may get cracked especially in cold weather. The ductility values of bitumen vary from 5 to over 100 for different grades. A minimum ductility value of 75cm has been specified by the ISI for bitumen of grade 45 and above. From the experiment, the ductility value is over 100 which suggests that the bitumen can be generally used and doesn’t crack on cold weather. The ductility value may be affected by pouring temperature, test temperature as well as rate of pulling. Besides these errors, the experiment was completed.

PRECAUTIONS


        i.            The plate assembly upon which mould is placed should be completely flat and level.
      ii.            Briquette mould should not be disturbed and touch.

    iii.            Plates as well as interior part of mould should be properly coated with mercury or glycerin.

Comments

Popular posts from this blog

Bagmati Irrigation Project

Bitumen penetration test

Welcome to my blog..